Add control and visibility to an existing process

Make a clearly defined process more consistent, visible, and controllable.

Operators often compensate for limited controls with timing, judgment, handwritten checks, or repeated data entry. A focused SCADA and controls system can replace those workarounds with defined logic, real-time status, and useful production data.

What a system can include

  • HMI and SCADA operator interfaces
  • Real-time weight monitoring and selectable setpoints
  • Valve, pump, motor, or equipment control
  • Alarms, status indicators, recipes, and operator prompts
  • Production and process-data capture
  • Defined controls additions and interfaces for equipment already in service

A defined system—or nextova integration support

System purchase: Hardware, software, and application-specific configuration are scoped around the process, devices, signals, and operator requirements.

Optional nextova services: Site review, equipment interfaces, installation coordination, field testing, commissioning, training, documentation, and operator handoff with the appropriate technical partners.

Example applications

Automated fill-to-weight processes, valve shutoff at a selected setpoint, scale integration, equipment-status dashboards, alarms and recipes, manual-process modernization, and data collection from existing equipment.

A focused integration process

  1. Document the current process, devices, controls, and operator workflow.
  2. Define the required control logic, interface, signals, and data points.
  3. Confirm hardware, programming, responsibilities, installation, and testing.
  4. Build and validate the solution with the appropriate technical partners.
  5. Commission the system in the field and hand it off to operators.

Project proof: automated weighing & batch control

For a Southern California honey distributor, a system now monitors container weight in real time and closes the product valve at the selected setpoint, helping reduce costly overfills during long production runs.

View the project →